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DXH Container House - Leading Custom Prefab Container House Manufacturer Since 2008..

Handmade Aluminum Honeycomb Sandwich Panel
Aluminum Honeycomb Sandwich Panel
Handmade Sandwich Panel Installation
Handmade Aluminum Honeycomb Sandwich Panel
Aluminum Honeycomb Sandwich Panel
Handmade Sandwich Panel Installation

Handmade Aluminum Honeycomb Sandwich Panel

Handmade aluminum honeycomb sandwich panels are formed by bonding two aluminum facings to a lightweight aluminum honeycomb core. This core is bonded to the two aluminum skins using high-performance aerospace-grade adhesives, creating a lightweight yet exceptionally rigid composite panel. Compared to other sandwich panels, it offers advantages such as low weight, excellent flatness, aesthetic appeal, scientifically designed joints, superior sound insulation and thermal properties, fire resistance, and ease of installation.

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    Specifications and Features

    Core Material

    Aluminum Honeycomb

    Core Cell Size

    5mm~10mm

    Thickness

    50mm, 75mm, 100mm

    Width

    980mm, 1180mm, 1200mm (customizable)

    Length

    Cut to size based on project requirements

    Panel Thickness

    0.5mm–1.2mm aluminum alloy panels (3003 or 5052 grades available)

    Edge Sealing

    Use aluminum profiles, galvanized steel, or stainless steel U-channels for edge encapsulation

    Connection Type

    Tongue-and-groove or concealed cam-lock (handmade flexibility)

    Adhesive

    Specialized aerospace-grade or eco-friendly polyurethane adhesive

    Featuring a unique hexagonal core structure, this aluminum honeycomb sandwich panel offers high compressive strength, excellent tensile properties, and lightweight characteristics, qualifying it as an eco-friendly building material. Its appealing design and functional performance make it a preferred choice for engineering projects in medical cleanrooms, electronics manufacturing facilities, building exteriors, rail transit, aerospace, and marine applications.

    Advantages of Handmade Aluminum Honeycomb Sandwich Panels

    Lightweight Strength: The honeycomb structure offers low density yet exceptional compressive and flexural strength. Weighing only 1/5 to 1/10 of solid panels of equivalent thickness, which reduces building structural load.

    Corrosion and Oxidation Resistance: Excellent weather resistance and corrosion protection, suitable for humid environments and high-salt conditions.

    Easy Cleaning and Maintenance: With smooth surfaces or coatings (anodized, polyester baked paint, or fluorocarbon spray treatment), which resist dust accumulation. Daily maintenance can be done using cleaning agents such as alcohol, water, or disinfectants.

    Fire Resistance: Aluminum alloy and aluminum cores are non-combustible materials, achieving a Class A2 fire rating. This meets fire safety standards for most building and industrial projects.

    Thermal and Acoustic Insulation: The air chamber structure within the honeycomb core blocks sound waves and heat flow transmission, effectively reducing ambient noise and enhancing energy efficiency management.

    Customizable: Tailored to your specific requirements, including custom dimensions, colors, and installation methods. Panels can be perforated, cut, or bent to accommodate diverse design and structural needs.

    Aluminum-Honeycomb-Sandwich-Panel

    Installation Guidelines for Handmade Aluminum Honeycomb Sandwich Panels

    To ensure optimal performance of aluminum honeycomb sandwich panels, observe the following during installation:

    Installation Benchmarks: Level the floor, walls, and ceiling reference points to enhance joint precision.

    Edge Sealing: Apply sealant and pressure strips properly to prevent air infiltration and maintain cleanliness.

    Lifting Method Compatibility: Use compatible framing or specialized mounting hardware to ensure panel stability and prevent deformation.

    Clean Site Operations: Minimize cutting dust dispersion during construction to preserve final cleanliness standards.

    At DXH Container, we combine traditional craftsmanship with advanced materials to produce panels that outperform machine-made panels. Our aluminum honeycomb panels avoid common flaws seen in mass-produced sheets. They also offer benefits like improved flatness and edge stability, fewer voids, and consistent performance.

    Order aluminum honeycomb sandwich panels today to enhance the quality of your project.

    Frequently Asked Questions

    1
    How do DXH Container aluminum honeycomb sandwich panels differ from standard panels?
    These sandwich panels are hand-made, ensuring a precise fit and zero defects. The panels offer superior load distribution and customization flexibility compared to mass-produced products.
    2
    Are aluminum honeycomb sandwich panels suitable for outdoor use?
    Yes. The panels are anodized or powder-coated for corrosion resistance. The aluminum structure withstands UV exposure, moisture, and temperature fluctuations.
    3
    What sizes and thicknesses are available for custom orders?
    DXH Container can customize honeycomb cell sizes and panel thicknesses based on project requirements. Please submit your specifications through our contact form to receive a quote.
    4
    Do these panels meet fire safety standards?
    The aluminum honeycomb panels are standardly rated for Class A fire resistance. The aluminum core and sheet prevent the spread of flames. Before installation, please confirm compliance with local codes.
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    Xunqing Rd No.639, Taoyuan Town, Wujiang District, Suzhou City, 

    Jiangsu Province, China

    DXH Container House as a professional prefabricated container house manufacturer which provides prefabricated houses and container houses and custom service.
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