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DXH Container House - Leading Custom Prefab Container House Manufacturer Since 2008..

Handmade Gypsum Rockwool Sandwich Panel
Handmade Gypsum Rockwool Sandwich Panel

Handmade Gypsum Rockwool Sandwich Panel

Handmade gypsum rock wool sandwich panels are a composite material featuring rock wool as a high-density core filler and smooth gypsum boards on both surfaces. Reinforced with an aluminum alloy or galvanized steel frame, these high-performance sandwich panels are manufactured through a manual composite process.

Gypsum rock wool sandwich panels offer outstanding fire resistance, thermal insulation, sound absorption, and moisture resistance. They are widely used in partition and ceiling systems for cleanrooms, pharmaceutical facilities, laboratories, and high-standard industrial spaces.
5.0
Samples:
Min. order : 1 square meter
Place of Origin:
China
Payments:
L/C,D/A,D/P,T/T,Western Union,MoneyGram,OA
MOQ:
1000
Lead Time:
1-5000(square meters): 7(days), >5000(square meters): To be negotiated (days)
Customization:
Customized
Brand Name:
DXH Container House
design customization

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    Specifications

    Core Material

    Rock Wool

    Thickness

    50mm, 55mm, 60mm, 75mm, 100mm

    Width

    900mm, 980mm, 1150mm, 1180mm. Non-standard panels in any width.

    Length

    Custom manufacturing is available upon request (general length ≤ 6000mm).

    Thermal Conductivity

    0.035~0.045W/m·K

    Facings

    Can be color-coated steel, galvanized steel, stainless steel, or gypsum board.

    Auxiliary Structural Layer

    Typically equipped with embedded galvanized steel strips or aluminum alloy keel.

    Adhesive Layer

    Uses an environmentally friendly, high-strength adhesive.

    Edge Sealing

    All four sides are sealed with aluminum profiles or galvanized steel sheets.

    Handmade Gypsum Rockwool Sandwich Panel is a high-tech building material that blends the fire safety of rockwool with the smooth finish and ease of gypsum, engineered for demanding, clean, and fire-safe construction.

    Advantages of Handmade Gypsum Rock Wool Sandwich Panels

    Class A Fire Resistance: Rock wool material is a Class A non-combustible material that does not burn, melt, or release toxic fumes when exposed to fire. Combined with the flame-retardant properties of gypsum boards, it meets construction requirements for over one hour of fire resistance.

    Thermal Insulation: Rock wool's low thermal conductivity provides excellent insulation within the sandwich panel, reducing energy consumption and enhancing energy efficiency.

    High Strength and Stability: Hand-made gypsum rock wool sandwich panels incorporate a metal skeleton combined with high-strength adhesive bonding, delivering outstanding structural stability. They are suitable for high-load applications such as tall partitions and large-span ceilings.

    Sound Absorption and Noise Reduction: The rock wool core exhibits outstanding acoustic absorption properties, effectively dampening mid-to-high frequency noise. This makes it suitable for noise-sensitive environments, such as cleanrooms and laboratories.

    Environmentally Friendly and Easy to Install: Both gypsum and rock wool are non-toxic and eco-friendly, meeting the standards of green buildings. The manual panel manufacturing process offers high adaptability, allowing for prefabrication to exact dimensions and rapid on-site assembly, significantly improving construction efficiency.

    Moisture-Resistant and Mold-Proof: Both gypsum panels and rock wool cores offer strong moisture resistance. When paired with edge sealing, they effectively withstand high-humidity environments or meet stringent cleanroom standards, preventing mold growth and corrosion.

    Clean and Aesthetic: Featuring a smooth, attractive surface typically finished with gypsum, these panels are highly suitable for sterile/clean environments (e.g., pharmaceutical and electronics industries).

    Installation Guide for Hand-made Gypsum Rockwool Sandwich Panels

    During installation, these gypsum rockwool sandwich panels support flexible configurations. Common methods include:

    Vertical Partition Installation: Secure panels using U-shaped floor tracks and C-shaped studs. Aluminum alloy edge trims at top/bottom joints ensure overall flatness and sealing.

    Ceiling System Construction: Panels are suspended from T-shaped ceiling tracks to form a stable, clean ceiling system.

    Removable Structure Design: Facilitates future maintenance and equipment replacement by incorporating removable cover plates for easy access and disassembly.

    Installation Key Points

    Panels must be stored in a dry, well-ventilated environment to prevent moisture exposure.

    Avoid throwing or dropping panels during handling to prevent edge damage.

    Apply sealing strips to all joints to eliminate particle leakage.

    Perform cleanroom processing after installation to ensure dust-free conditions before use.

    In summary, DXH Container House's handmade gypsum rock wool sandwich panels provide a perfect solution for interior applications. With its smooth finish, superior sound and thermal insulation, impact resistance, and fireproof properties, this product stands as a reliable and versatile choice for any construction project.

    Frequently Asked Questions

    1
    Where is this panel typically used?
    It is commonly used for interior partitions and ceilings in offices, residential units, schools, healthcare facilities, and modular container buildings—spaces demanding high acoustic comfort and fire resistance.
    2
    What are its main advantages over traditional walls?
    Compared to traditional masonry or solid walls, this panel offers faster installation, integrated insulation, cleaner construction, and lower structural loads.
    3
    Can the surface be painted or otherwise decorated?
    Yes, the gypsum board surface is suitable for painting and other standard interior finishes after proper joint treatment and surface preparation.
    4
    Is the rock wool core fire-resistant?
    Yes, rock wool is a non-combustible material. When combined with gypsum board, it enhances fire resistance.
    5
    Can these panels be used in modular container homes?
    Yes, these panels integrate seamlessly with DXH Container House's modular container home structures and are suitable for interior partitions and ceilings.
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    Xunqing Rd No.639, Taoyuan Town, Wujiang District, Suzhou City, 

    Jiangsu Province, China

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